SawControl 800V3PRO

SawControl 800v3Pro 1128x636px einzeln
Within a value-added chain, smooth production processes must be ensured. The machining processes should not be affected by poor processing of the tools. In order to ensure this standard, an exact quality control is required. With the SawControl 800V3 PRO from iBlade, saw blades with a diameter of 230-800 mm can be measured. The images are automatically measured and documented with our S.A.M. software.


iBlade offers with the SawControl a fully automatic control and measuring system for circular saw blades. The saw blades are fixed to the flange with the help of magnets via different reducing rings. When checking the teeth, parameters such as cutting width, circular and axial run, hook angle as well as clearance back angle can be measured. Our patented four-camera system offers an integrated measuring method for axis, tangential and radial angles without having to change the structure manually. Optical distortions are corrected by our software. Intelligent geometry recognition means that measured values are only assigned to the appropriate tooth group. The diameter of the saw blade is determined automatically at start-up. Non-uniformity, different tooth geometries are recorded in real time without timing and evaluated accordingly. A clearly structured reporting system quickly and easily reveals irregularities. If the marking system is installed, the teeth are marked separately optically. With the included calibration disk, the system is fully automatic and therefore meets the current ISO requirements. We recommend carrying out this process once per semester.

 

 

Your Advantages

Vorteile SawControl eng

 Advantages SawControl Zahnnahaufnahme final 1 eng    Advantages SawControl Zahnnahaufnahme final 2 eng

 

 

 

 

More options 

iB Crack Detection ohne

With the software add-on "Crack Detection", it is possible for the first time to detect tooth cracks
automatically and to define a deduction amount for back and face.

 

Small Sawblade Adapter
For small saw blades from 80 to 250 mm we offer a special kit direct drive.

small sawblade adapter

 

Possible geometries

Measurement sharpened teeth

Diameter   Durchmesser Kerf   Schnittbreite Kerf   Schnittbreite First tooth detection   Erkennung erster Zahn Geometry detection   Geometrie erkennen Hook Angle   Spanwinkel
Diameter Kerf Body Thickness First tooth
detection
Geometry
detection
Hook Angle
Top Clearance Angle   Rückenfreiwinkel Tooth thickness   Zahndicke Bevel angle top left right   Fasenwinkel oben links rechts Lateral Chamfer Tooth Back   Rückenfasenbreite V teeth top   V Rücken Zahn Tangential clearance angle right   Tangential Freiwinkel rechts
Top Clearance Angle Tooth thickness Bevel angle
(left, right & top)
Lateral Chamfer Tooth back
(left & right)
V-teeth top Tangential clearance
(left & right)
Tangential clearancer radius right   Tangential Abstand Radius rechts Tangential distance right   Tangentialgefälle rechts Radial Clearance Angle right   Radialer Freiwinkel rechts Runout   Rundlauf Tooth overlap right   Zahnüberstand rechts Shaft Angle   Achswinkel
Tangential clearance radius
(left & right)
Tangential distance
(left & right)
Radial clearance angle
(left & right)
Runout Tooth overlap
(left & right)
Shaft Angle
Hollow teeth radius   Hohlzahnradius
Hollow teeth radius




Steel geometries

Chip Breaker Width   Spanteiler Breite Chip Breaker Depth   Spanteiler tiefe Chip breaker Location outside  right   Spanteiler Position finden rechts Negativ chamfer tooth face   Brust negativ Fase Hook Angle chip Groove   Einlaufwinkel Spanleitstufe Negativ Chamfer Angle   Negativer Fasenwinkel
Chip breaker width Chip breaker depth Chip breaker location middle
(left & right)
Negativ chamfer
tooth face
Hook angle
chip groove
Negativ chamfer angle
Chip groove Radius   Radius Spanleitstufe
Chip groove radius




Body measurements

Body Thickness   Blattstärke Pocket seat Pitch distance   Plattensitz Teilung Pocket seat high   Plattensitzhöhe Pocket seat face angle   Plattensitz Brustwinkel Pocket seat runout   Plattensitz Rundlauf Face angle   square to plate   Plattensitz Brustwinkel
Body thickness Pocket seat pitch distance Pocket seat high Pocket seat face angle Pocket seat runout Face angle -
square to plate
Pocket seat width   Plattensitzbreite
Pocket seat width



Technical specifications

  WORKPIECE DATA 5S / 10S 5M / 10M 5L / 10L
General Weight of workpiece <= 15 Kg
  Tooth pitch >= 6 mm
  Length of teeth <= 8mm <= 13mm <=20 mm
  Cutting width <= 4,5 mm <= 6,5 mm
  Hook angle -25° - +30°
  Clearance angle +5° - +45°
  Difference in tooth height <= 1,0 mm
Circular saw blade Outer diameter von 230 bis 800 mm
  Circ. saw blade Ø with adapter (SSA) von 80 bis 250 mm
Steel blades Bore diameter 16 - 80 mm
  Steel blade thickness 4,0 mm 6,0 mm 6,0 mm
 
  TOOL DATA
Rotary axes R - axis 360°
Linear axis X - axis 500 mm Fahrweg
Height adjustment Y - axis 10 mm
Speed Working speed < 33 U/min.
  Average sound pressure < 35 dB(A)
 
  MACHINE DATA
Measuring machine W x D x H (mm) 1050 x 530 x 480 mm
  Weight 100 Kg
 
  ELECTRICAL DATA
Connections Voltage 230 V+/- 15%
  Frequency 50/60 Hz +- 2%
  Power  max. 1,5 KW
  Fuse 16A