iBlade Toolmanagement

Within a value-added chain, smooth production processes must be ensured. The machining processes should not be affected by poor processing of the tools. In order to ensure this standard, an exact quality control is required. With the SawControl 800V3 PRO from iBlade, saw blades with a diameter of 230-800 mm can be measured. The images are automatically measured and documented with our S.A.M. software.

iBlade offers with the SawControl a fully automatic control and measuring system for circular saw blades. The saw blades are fixed to the flange with the help of magnets via different reducing rings. When checking the teeth, parameters such as cutting width, circular and axial run, hook angle as well as clearance back angle can be measured. Our patented four-camera system offers an integrated measuring method for axis, tangential and radial angles without having to change the structure manually. Optical distortions are corrected by our software. Intelligent geometry recognition means that measured values are only assigned to the appropriate tooth group. The diameter of the saw blade is determined automatically at start-up. Non-uniformity, different tooth geometries are recorded in real time without timing and evaluated accordingly. A clearly structured reporting system quickly and easily reveals irregularities. If the marking system is installed, the teeth are marked separately optically. With the included calibration disk, the system is fully automatic and therefore meets the current ISO requirements. We recommend carrying out this process once per semester.

 

 

Your Advantages

 

 

 

 

More options 

With the software add-on "Crack Detection", it is possible for the first time to detect tooth cracks
automatically and to define a deduction amount for back and face.

 

Small Sawblade Adapter
For small saw blades from 80 to 250 mm we offer a special kit direct drive.

 

Possible geometries

Measurement sharpened teeth

Diameter	Kerf	Body Thickness	First tooth detection	Geometry detection	Hook Angle
Top Clearance Angle	Tooth thickness	Bevel angle (left, right & top)	Lateral Chamfer Tooth back (left & right)	V-teeth top	Tangential clearance (left & right)
Tangential clearance radius (left & right)	Tangential distance (left & right)	Radial clearance angle (left & right)	Runout	Tooth overlap (left & right)	Shaft Angle
Hollow teeth radius

Steel geometries

Chip breaker width	Chip breaker depth	Chip breaker location middle (left & right)	Negativ chamfer tooth face	Hook angle chip groove	Negativ chamfer angle
Chip groove radius

Body measurements

Body thickness	Pocket seat pitch distance	Pocket seat high	Pocket seat face angle	Pocket seat runout	Face angle - square to plate
Pocket seat width

Technical specifications

	WORKPIECE DATA	5S / 10S	5M / 10M	5L / 10L
General	Weight of workpiece	<= 15 Kg
	Tooth pitch	>= 6 mm
	Length of teeth	<= 8mm	<= 13mm	<=20 mm
	Cutting width	<= 4,5 mm	<= 6,5 mm
	Hook angle	-25° - +30°
	Clearance angle	+5° - +45°
	Difference in tooth height	<= 1,0 mm
Circular saw blade	Outer diameter	von 230 bis 800 mm
	Circ. saw blade Ø with adapter (SSA)	von 80 bis 250 mm
Steel blades	Bore diameter	16 - 80 mm
	Steel blade thickness	4,0 mm	6,0 mm	6,0 mm
	TOOL DATA
Rotary axes	R - axis	360°
Linear axis	X - axis	500 mm Fahrweg
Height adjustment	Y - axis	10 mm
Speed	Working speed	< 33 U/min.
	Average sound pressure	< 35 dB(A)
	MACHINE DATA
Measuring machine	W x D x H (mm)	1050 x 530 x 480 mm
	Weight	100 Kg
	ELECTRICAL DATA
Connections	Voltage	230 V+/- 15%
	Frequency	50/60 Hz +- 2%
	Power	max. 1,5 KW
	Fuse	16A